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EV manufacturing installation and process utility integration in India

Integrating mechanical, electrical and piping systems across four towers over a ten-month programme with a 120-person site team.

India

Integrating production equipment with electrical, piping and process utilities across four towers

The project required a large-scale industrial installation for an Indian electric vehicle manufacturer, combining machinery handling with mechanical, electrical and piping integration. The scope included process utility connections and work around dosing and mixing systems for anode and cathode processes.

Beyond equipment positioning, the programme also required cable-tray installation, cable laying and termination, piping layout and routing, and integration with plant utilities across a ten-month delivery period.


Mechanical, electrical and piping integration supported by site infrastructure and commissioning checks

A 120-person team managed unloading, unpacking, material handling, positioning and assembly, together with electrical and process-piping work. Four towers were erected as part of the programme, with mechanical, electrical and piping interfaces integrated across the installation.

Electrical work included tray installation, cable laying and termination. The piping scope covered layout design, routing and connections to plant utilities. Local site infrastructure included DG backup, a fabrication yard and dedicated offices for OEM teams.

The team also carried out I/O checks, testing and commissioning support, alongside manpower support for Dry, Wet and PPAP trials. Waste disposal was managed in line with pollution-board requirements, with HSE compliance maintained across the programme.

Unloading, unpacking, material handling, positioning and assembly
Four towers erected during the ten-month programme
Electrical tray installation, cable laying and termination
Piping layout, routing and integration with plant utilities
Mechanical, electrical and piping integration for anode and cathode dosing/mixing systems
I/O checks, testing, commissioning support and Dry/Wet/PPAP trial manpower
Unloading, unpacking, material handling, positioning and assembly
Four towers erected during the ten-month programme
Electrical tray installation, cable laying and termination
Piping layout, routing and integration with plant utilities
Mechanical, electrical and piping integration for anode and cathode dosing/mixing systems
I/O checks, testing, commissioning support and Dry/Wet/PPAP trial manpower
Unloading, unpacking, material handling, positioning and assembly
Four towers erected during the ten-month programme
Electrical tray installation, cable laying and termination
Piping layout, routing and integration with plant utilities
Mechanical, electrical and piping integration for anode and cathode dosing/mixing systems
I/O checks, testing, commissioning support and Dry/Wet/PPAP trial manpower
Unloading, unpacking, material handling, positioning and assembly
Four towers erected during the ten-month programme
Electrical tray installation, cable laying and termination
Piping layout, routing and integration with plant utilities
Mechanical, electrical and piping integration for anode and cathode dosing/mixing systems
I/O checks, testing, commissioning support and Dry/Wet/PPAP trial manpower
  • Unloading, unpacking, material handling, positioning and assembly
  • Four towers erected during the ten-month programme
  • Electrical tray installation, cable laying and termination
  • Piping layout, routing and integration with plant utilities
  • Mechanical, electrical and piping integration for anode and cathode dosing/mixing systems
  • I/O checks, testing, commissioning support and Dry/Wet/PPAP trial manpower

Ten-month installation programme delivered with additional scope added during the project

The project ran for ten months with a 120-person team, erecting four towers and integrating the mechanical, electrical and piping systems. Key project milestones were met, and additional scope was awarded beyond the initial contract during delivery.

Programme duration
10 months
Site team
120
Towers erected
4
Scope
mechanical, electrical and piping integration

Need to know more?

What had to be integrated around the anode and cathode dosing and mixing systems?
These systems required mechanical installation together with electrical and piping integration. The piping work also had to connect into the plant utilities, while the electrical scope included tray installation, cable laying and termination.
What did the I/O checks and trial support cover?
Extensive I/O checks, testing and commissioning support were carried out to validate system functionality before handover, together with manpower support for Dry, Wet and PPAP trials in collaboration with OEMs and the end customer.
Project Details
  • Client: Indian electric vehicle manufacturer
  • Location: India
  • Sector: Battery and Electrification; Automotive
  • Programme: Industrial installation and process utility integration
  • Timeline: 10 months

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