Turning a large inbound equipment package into a precisely set body shop
The project covered the complete installation of body shop structures and associated equipment at a new EV assembly plant in Tamil Nadu. Before installation could begin, nearly 100 containers and 30 trucks of equipment had to be unloaded, unpacked and checked.
Robots, fixtures and supporting structures then had to be positioned to the required layout before mechanical, electrical and utility interfaces could be completed under OEM and client supervision.
Laser-tracked layout, mechanical and electrical installation, followed by commissioning support
A 50-person team managed the installation sequence from incoming equipment handling through to commissioning support. Laser-tracked floor marking established the installation references before robots, fixtures and supporting structures were positioned, aligned and levelled.
The machinery installation scope also included structural assembly, electrical work and utility connections, supported by cranes, forklifts and scissor lifts. The installation phase ran for 2.5 months, followed by four weeks of commissioning support.
Unloading, unpacking and quality checks for nearly 100 containers and 30 trucks
Laser-tracked floor marking for layout control
Positioning and installation of robots, fixtures and supporting structures
Mechanical and electrical installation, alignment and levelling
Utility connections and commissioning support
50-person team supported by cranes, forklifts and scissor lifts
Unloading, unpacking and quality checks for nearly 100 containers and 30 trucks |
Laser-tracked floor marking for layout control |
Positioning and installation of robots, fixtures and supporting structures |
Mechanical and electrical installation, alignment and levelling |
Utility connections and commissioning support |
50-person team supported by cranes, forklifts and scissor lifts |
Unloading, unpacking and quality checks for nearly 100 containers and 30 trucks |
Laser-tracked floor marking for layout control |
Positioning and installation of robots, fixtures and supporting structures |
Mechanical and electrical installation, alignment and levelling |
Utility connections and commissioning support |
50-person team supported by cranes, forklifts and scissor lifts |
Unloading, unpacking and quality checks for nearly 100 containers and 30 trucks
Laser-tracked floor marking for layout control
Positioning and installation of robots, fixtures and supporting structures
Mechanical and electrical installation, alignment and levelling
Utility connections and commissioning support
50-person team supported by cranes, forklifts and scissor lifts
-
Unloading, unpacking and quality checks for nearly 100 containers and 30 trucks
-
Laser-tracked floor marking for layout control
-
Positioning and installation of robots, fixtures and supporting structures
-
Mechanical and electrical installation, alignment and levelling
-
Utility connections and commissioning support
-
50-person team supported by cranes, forklifts and scissor lifts
Body shop installation completed on time before four weeks of commissioning support
The installation phase was completed on time over 2.5 months. The team then provided four weeks of commissioning support under OEM and client supervision.
Containers unloaded
nearly 100
Need to know more?
Why was laser-tracked floor marking used before equipment installation?
The body shop contained robots, fixtures and supporting structures that had to be positioned to a defined layout. Laser-tracked floor marking provided the reference points used before positioning, alignment and levelling.
What happened before the body shop equipment was positioned?
The team first unloaded and unpacked equipment arriving in nearly 100 containers and 30 trucks, carrying out quality checks before the installation sequence began.
