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Solar glass manufacturing line installation at a renewable energy gigafactory in India

Installing combined workshop equipment for solar glass manufacturing within a highly constrained working space.

India

Installing a manufacturing line within a constrained workspace

Our team in India supported a renewable energy manufacturer with the installation of combined workshop equipment for a solar glass manufacturing line at a 6,000+ acre gigafactory site in Jamnagar, Gujarat, which also houses solar PV panel, battery cell and green hydrogen production facilities. The work had to be carried out within a highly constrained working space.


Mechanical, electrical and utilities installation, from container unloading to commissioning support

Our team was responsible for the complete installation of the combined workshop equipment for the solar glass manufacturing line, covering mechanical, electrical and utilities packages from container unloading through to commissioning support. The project was executed within a highly constrained space, requiring careful sequencing to maintain safety and efficiency throughout. Our machinery installation team drew on experience gained installing a solar glass line at a separate facility in South India.

Mechanical and electrical installations, including levelling, auxiliary assembly and cleanroom preparation under OEM supervision
Utilities and floor marking services to support system layout and integration
Precision alignment using theodolite technology to achieve required tolerances
Container dismantling and positioning of heavy equipment within the constrained workspace
Commissioning assistance to support testing and start-up
Mechanical and electrical installations, including levelling, auxiliary assembly and cleanroom preparation under OEM supervision
Utilities and floor marking services to support system layout and integration
Precision alignment using theodolite technology to achieve required tolerances
Container dismantling and positioning of heavy equipment within the constrained workspace
Commissioning assistance to support testing and start-up
Mechanical and electrical installations, including levelling, auxiliary assembly and cleanroom preparation under OEM supervision
Utilities and floor marking services to support system layout and integration
Precision alignment using theodolite technology to achieve required tolerances
Container dismantling and positioning of heavy equipment within the constrained workspace
Commissioning assistance to support testing and start-up
Mechanical and electrical installations, including levelling, auxiliary assembly and cleanroom preparation under OEM supervision
Utilities and floor marking services to support system layout and integration
Precision alignment using theodolite technology to achieve required tolerances
Container dismantling and positioning of heavy equipment within the constrained workspace
Commissioning assistance to support testing and start-up
  • Mechanical and electrical installations, including levelling, auxiliary assembly and cleanroom preparation under OEM supervision
  • Utilities and floor marking services to support system layout and integration
  • Precision alignment using theodolite technology to achieve required tolerances
  • Container dismantling and positioning of heavy equipment within the constrained workspace
  • Commissioning assistance to support testing and start-up

Combined workshop equipment installed within a highly constrained working space

The solar glass manufacturing line’s combined workshop equipment was installed and prepared for commissioning within the gigafactory site’s constrained working space.

Facility size
6,000+ acres
Production lines on site
Solar glass, solar PV, battery cells, green hydrogen

Need to know more?

Why was theodolite technology used for the installation?
Precision alignment using theodolite technology was needed to achieve the tolerances required for the manufacturing line’s equipment.
Why was space a particular constraint on this project?
Working within the highly constrained space available, the team sequenced container unloading, positioning of heavy equipment and installation activity carefully to maintain safety and efficiency throughout.
Project Details
  • Client: Renewable energy manufacturer
  • Location: Jamnagar, Gujarat, India
  • Sector: Battery and Electrification
  • Programme: Solar glass manufacturing line installation

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