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Mechanical and electrical canning line installation in a live plant

Installing a new canning line beside active production, with approximately 60 tons of cable and 15 tons of cable routes.

Hungary

Installing beside active production without contaminating or disrupting adjacent lines

Our Hungarian team was contracted to complete the mechanical and electrical installation of a new canning line for a beverage client within a live production environment. Working next to an active production area meant the installation had to avoid any contamination of existing production lines, while conveyors and electrical cabinets were installed onto steel-structure platforms without disrupting operations.


Seventy-nine operatives coordinated machinery installation and extensive electrical works

The team completed the mechanical and electrical installation of the canning-line equipment, beginning with offloading, internal movement and precise alignment. The scope continued through assembly and connection of the line, installation and cabling of main power distribution boards, and work on conveyors and electrical cabinets mounted to the steel structures. Across the programme, 79 operatives installed approximately 60 tons of power and control cable and around 15 tons of cable routes.

Careful coordination with the client, focused logistics and heightened safety measures protected both personnel and production integrity.

Offloading, internal movement and precise alignment of canning-line machinery
Mechanical assembly and connection of line components
Installation and cabling of main electrical power distribution boards
Installation of conveyors and electrical cabinets to steel-structure platforms
Approximately 60 tons of power and control cable installed
Approximately 15 tons of cable routes installed
Work coordinated around adjacent live production
Offloading, internal movement and precise alignment of canning-line machinery
Mechanical assembly and connection of line components
Installation and cabling of main electrical power distribution boards
Installation of conveyors and electrical cabinets to steel-structure platforms
Approximately 60 tons of power and control cable installed
Approximately 15 tons of cable routes installed
Work coordinated around adjacent live production
Offloading, internal movement and precise alignment of canning-line machinery
Mechanical assembly and connection of line components
Installation and cabling of main electrical power distribution boards
Installation of conveyors and electrical cabinets to steel-structure platforms
Approximately 60 tons of power and control cable installed
Approximately 15 tons of cable routes installed
Work coordinated around adjacent live production
Offloading, internal movement and precise alignment of canning-line machinery
Mechanical assembly and connection of line components
Installation and cabling of main electrical power distribution boards
Installation of conveyors and electrical cabinets to steel-structure platforms
Approximately 60 tons of power and control cable installed
Approximately 15 tons of cable routes installed
Work coordinated around adjacent live production
  • Offloading, internal movement and precise alignment of canning-line machinery
  • Mechanical assembly and connection of line components
  • Installation and cabling of main electrical power distribution boards
  • Installation of conveyors and electrical cabinets to steel-structure platforms
  • Approximately 60 tons of power and control cable installed
  • Approximately 15 tons of cable routes installed
  • Work coordinated around adjacent live production

Canning-line installation completed after eight months of live-site work

The installation was completed successfully after eight months, with the mechanical equipment, conveyors, distribution boards, cable routes and cabling installed within the live production environment.

Operatives
79
Power and control cable
~60 tons
Cable routes
~15 tons
Timeline
8 months

Need to know more?

Why was contamination control important during the canning-line installation?
The new line was installed immediately beside active production, so the work had to avoid any contamination of the existing production lines.
Project Details
  • Client: Beverage manufacturer
  • Location: Hungary
  • Sector: Consumer Goods; Paper, Canning & Packaging
  • Programme: Mechanical and electrical canning line installation
  • Timeline: 8 months

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