Delivering data-driven HSE consultancy across a 10-month greenfield EV build in Saudi Arabia.

The Challenge
Safety oversight across a multi-contractor EV build
Greenfield EV manufacturing facilities bring together heavy equipment movement, multiple international contractors and complex mechanical, electrical and plumbing integration, often on a compressed construction schedule. Our team in India supported a major EV manufacturing facility in Saudi Arabia through exactly that environment, providing dedicated HSE consultancy across a 10-month construction programme.
With heavy equipment movements and international contractors working in parallel, the risk sat less in any single trade and more in how safety was tracked and enforced across every zone of an active, still-under-construction site.
Our Solution
RAMS review, daily observations and audits, one programme
To keep pace with the schedule, Beck & Pollitzer built a data-driven safety programme around the site’s actual risk profile rather than a generic compliance checklist. Every high-risk activity was reviewed before work began, and the programme stayed active through daily engagement rather than periodic checks:
Reviewed and approved 100+ Risk Assessment Method Statements before high-risk work began |
Issued 50+ HSE framework documents and compliance manuals for site teams |
Raised and closed 500+ HSE field observations across the programme |
Ran five compliance audits across every operational zone |
Delivered daily HSE training and toolbox talks throughout the 10-month programme |
Reviewed and approved 100+ Risk Assessment Method Statements before high-risk work began |
Issued 50+ HSE framework documents and compliance manuals for site teams |
Raised and closed 500+ HSE field observations across the programme |
Ran five compliance audits across every operational zone |
Delivered daily HSE training and toolbox talks throughout the 10-month programme |
-
Reviewed and approved 100+ Risk Assessment Method Statements before high-risk work began
-
Issued 50+ HSE framework documents and compliance manuals for site teams
-
Raised and closed 500+ HSE field observations across the programme
-
Ran five compliance audits across every operational zone
-
Delivered daily HSE training and toolbox talks throughout the 10-month programme
This structure supported the wider installation and factory relocation work underway on site, keeping safety tracking as continuous as the construction schedule it was protecting.
The Outcome
500+ observations closed, full-site risk visibility
Safety tracked continuously, rather than checked periodically, gave the programme full visibility over site performance across a genuinely complex, multi-contractor build.
The result gave the project’s owners consistent oversight of risk across every zone, protecting both the workforce and the construction schedule through to completion.
Need to know more?
- Client: EV manufacturer
- Location: Saudi Arabia
- Sector: Automotive (Battery & EV)
- Programme: HSE consultancy
- Timeline: 10 months

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- 450 tons Equipment shipped
- 27 Containers
- 3 Destination countries

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- 75 tonnes Equipment weight
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- about 400 truckloads Transport
- up to 250 tonnes Mobile cranes
- 160 tonnes Gantry

First commissioning phase of a German plant relocation
- decommissioning + transport + reassembly + commissioning Scope
- air + process water + power Utilities

Turnkey factory relocation from Coventry to Leamington Spa
- factory relocation + fit-out Scope
- workshops + offices + mezzanines + enclosures Additional works
- on time + on budget Delivery

Body shop installation for a new EV plant in India
- nearly 100 Containers unloaded
- 30 Trucks
- 50 Site team

EV manufacturing installation and process utility integration in India
- 10 months Programme duration
- 120 Site team
- 4 Towers erected

Battery cell plant electrical installation in France
- 45,000 Project hours
- 18 months Duration
- electrical integration and installation Scope
Beck & Pollitzer Industrial Intelligence™


