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Voltage regulator production facility installation in the USA

Installing 275 machines across a 250,000-square-foot manufacturing plant over an eight-month programme.

USA

The Challenge

Integrating 275 machines across a new 250,000-square-foot facility

Beck & Pollitzer carried out the complete setup of a new voltage regulator production facility for a global power management company, covering a 250,000-square-foot manufacturing plant over an eight-month programme valued at over $4 million. The installation had to integrate 275 machines across sheet metal fabrication, assembly, testing and logistics.


Our Solution

275 machines integrated across sheet metal, assembly, and logistics systems

Our team delivered the full installation scope for the new production lines, including machinery installation, process piping and electrical integration. The scope covered the integration of 275 machines across a wide variety of manufacturing processes essential to voltage regulator production.

Sheet metal fabrication: laser cutting equipment with automated magazine systems, precision forming and punching presses, welding stations and automated material handling
Assembly and testing infrastructure: coil winding, stacking and brazing systems, precision filling and vacuum processing, electrical test cells and quality assurance stations
Logistics and material handling: jib cranes, overhead cranes, free-standing lifting systems, conveyance systems, forklifts and plug-in vehicle charging systems
Sheet metal fabrication: laser cutting equipment with automated magazine systems, precision forming and punching presses, welding stations and automated material handling
Assembly and testing infrastructure: coil winding, stacking and brazing systems, precision filling and vacuum processing, electrical test cells and quality assurance stations
Logistics and material handling: jib cranes, overhead cranes, free-standing lifting systems, conveyance systems, forklifts and plug-in vehicle charging systems
Sheet metal fabrication: laser cutting equipment with automated magazine systems, precision forming and punching presses, welding stations and automated material handling
Assembly and testing infrastructure: coil winding, stacking and brazing systems, precision filling and vacuum processing, electrical test cells and quality assurance stations
Logistics and material handling: jib cranes, overhead cranes, free-standing lifting systems, conveyance systems, forklifts and plug-in vehicle charging systems
Sheet metal fabrication: laser cutting equipment with automated magazine systems, precision forming and punching presses, welding stations and automated material handling
Assembly and testing infrastructure: coil winding, stacking and brazing systems, precision filling and vacuum processing, electrical test cells and quality assurance stations
Logistics and material handling: jib cranes, overhead cranes, free-standing lifting systems, conveyance systems, forklifts and plug-in vehicle charging systems
  • Sheet metal fabrication: laser cutting equipment with automated magazine systems, precision forming and punching presses, welding stations and automated material handling
  • Assembly and testing infrastructure: coil winding, stacking and brazing systems, precision filling and vacuum processing, electrical test cells and quality assurance stations
  • Logistics and material handling: jib cranes, overhead cranes, free-standing lifting systems, conveyance systems, forklifts and plug-in vehicle charging systems

The Outcome

275 machines installed within an eight-month programme

The installation integrated 275 machines across the new 250,000-square-foot facility within the eight-month programme valued at more than $4 million. The completed scope brought sheet metal fabrication, assembly and testing equipment, process services and material-handling systems into one coordinated production facility.

Machines installed
275
Facility size
250,000 sq ft
Programme duration
8 months
Project value
$4M+

Need to know more?

Why did the installation cover such a wide range of equipment types?
Voltage regulator production spans multiple manufacturing processes, from sheet metal fabrication through assembly and testing to logistics, which is why the installation scope integrated 275 machines across all of these areas within one programme.
What was included in the logistics and material handling installation?
The scope included jib cranes, overhead cranes, free-standing lifting systems, conveyance systems, forklifts and plug-in vehicle charging systems, supporting the facility’s production flow.
Project Details
  • Client: Power management company
  • Location: USA
  • Sector: Battery and Electrification
  • Programme: Voltage regulator production facility installation
  • Timeline: 8 months

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