Installing ten welding lines and integrating 160 robots for new vehicle production over a seven-month programme.
Ten-line welding shop installation for new vehicle production
Machinery InstallationCzech Republic
Czech Republic
The Challenge
Coordinating 160 robots across ten new welding lines for new vehicle models
The automotive client was introducing new vehicle models and required ten new UB and UG welding lines, comprising 160 robots and associated accessories. The main challenge was coordinating the installation of a large number of robots and integrating them with the existing production systems.
Our Solution
Thirty operatives deployed across mechanical installation, robot integration and final alignment
Our Czech team deployed 30 operatives over seven months to carry out the mechanical installation of the welding lines. Each component of the welding-shop equipment was positioned, levelled and anchored, and the 160 robots were integrated into the lines with their accessories. Detailed planning and execution allowed the team to manage the volume of robotic equipment.
Mechanical installation of 10 UB and UG welding lines
Integration of 160 robots and associated accessories
Positioning, levelling and anchoring of welding-shop equipment
Thirty operatives deployed across the seven-month programme
Integration with the client’s existing production systems
Mechanical installation of 10 UB and UG welding lines
Integration of 160 robots and associated accessories
Positioning, levelling and anchoring of welding-shop equipment
Thirty operatives deployed across the seven-month programme
Integration with the client’s existing production systems
Mechanical installation of 10 UB and UG welding lines
Integration of 160 robots and associated accessories
Positioning, levelling and anchoring of welding-shop equipment
Thirty operatives deployed across the seven-month programme
Integration with the client’s existing production systems
Mechanical installation of 10 UB and UG welding lines
Integration of 160 robots and associated accessories
Positioning, levelling and anchoring of welding-shop equipment
Thirty operatives deployed across the seven-month programme
Integration with the client’s existing production systems
Mechanical installation of 10 UB and UG welding lines
Integration of 160 robots and associated accessories
Positioning, levelling and anchoring of welding-shop equipment
Thirty operatives deployed across the seven-month programme
Integration with the client’s existing production systems
Welding shop installation – Czech
Welding shop installation by Beck & Pollitzer Czech
The Outcome
Ten welding lines installed to support production of new vehicle models
The welding-shop installation was completed after seven months, enabling the client to ramp up production of its new vehicle models without disruption.
Welding lines installed
10
Robots integrated
160
Operatives
30
Timeline
7 months
Need to know more?
What did the welding-shop installation involve?
The scope covered the mechanical installation of ten UB and UG welding lines, the integration of 160 robots and their accessories, and the positioning, levelling and anchoring of the welding-shop equipment.
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