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Automated electric drives production line relocation: Germany to France

Relocating and reassembling a 900 sq metre automated production line for electric drives.

France
Germany

The Challenge

Relocating a 900 sq metre automated line while dismantling and assembly ran in parallel

Our team in Germany carried out the relocation and assembly of a fully automated production line for an electric drives manufacturer, moving the 900 square metre interlinked line from Germany to France. Assembly at the French site ran at the same time as dismantling in Germany.


Our Solution

Simultaneous dismantling and reassembly, guided by laser calibration

While dismantling was under way in Germany, our team simultaneously carried out the assembly at the French destination, working from detailed technical documentation and prior measurements. Laser systems were used to calibrate the transport gantries, robot stations, gantry grippers, bending machines, gluing systems, laser welding and extraction systems, cooling tunnels, test cells and packaging units that made up the line.

Dismantling in Germany carried out in parallel with reassembly in France
Assembly guided by detailed technical documentation and prior measurements
Laser calibration used to align gantries, grippers, welding systems and other line components
24 skilled workers deployed under dedicated project and assembly managers
Health and safety standards maintained throughout the relocation
Dismantling in Germany carried out in parallel with reassembly in France
Assembly guided by detailed technical documentation and prior measurements
Laser calibration used to align gantries, grippers, welding systems and other line components
24 skilled workers deployed under dedicated project and assembly managers
Health and safety standards maintained throughout the relocation
Dismantling in Germany carried out in parallel with reassembly in France
Assembly guided by detailed technical documentation and prior measurements
Laser calibration used to align gantries, grippers, welding systems and other line components
24 skilled workers deployed under dedicated project and assembly managers
Health and safety standards maintained throughout the relocation
Dismantling in Germany carried out in parallel with reassembly in France
Assembly guided by detailed technical documentation and prior measurements
Laser calibration used to align gantries, grippers, welding systems and other line components
24 skilled workers deployed under dedicated project and assembly managers
Health and safety standards maintained throughout the relocation
  • Dismantling in Germany carried out in parallel with reassembly in France
  • Assembly guided by detailed technical documentation and prior measurements
  • Laser calibration used to align gantries, grippers, welding systems and other line components
  • 24 skilled workers deployed under dedicated project and assembly managers
  • Health and safety standards maintained throughout the relocation

The Outcome

900 sq metre production line reassembled one week ahead of schedule

The production line was relocated from Germany to France and fully reassembled one week ahead of schedule, with laser systems used to calibrate key line components during assembly.

Production line area
900 sq metres
Workers
24
Schedule
1 week ahead

Need to know more?

Why was dismantling in Germany carried out at the same time as assembly in France?
Running dismantling and assembly in parallel allowed work to progress at both sites at the same time, guided by detailed technical documentation and prior measurements.
Why were laser systems used during the assembly process?
Laser calibration ensured the transport gantries, robot stations, gantry grippers and other line components were aligned accurately during reassembly, matching the precision the automated line required.
Project Details
  • Client: Electric drives manufacturer
  • Location: Germany → France
  • Sector: Battery and Electrification
  • Programme: Automated production line relocation

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